NCSU Extension Swine Husbandry 2005


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March, 2005 . Volume 28, Number 02

IMPROVING THE NUTRITIONAL VALUE OF CORN THROUGH MECHANICAL PROCESSING

The nutritional value of corn can be improved by removing fractions with poor digestibility, such as fiber and phytate phosphorus. We have conducted research in cooperation with the University of Illinois to produce highly digestible corn products by using the dry milling process. These products were then tested at NCSU for their nutritional value in swine and their impact on the environment.

The dry milling process (see Figure 1) used in these studies involved tempering the corn in water (5, 7, or 10% added in the experimental test runs) in a small helical mixer turning at low rpm for up to 30 minutes. Tempered kernels were then augured into a Beall degerminator and subjected to a combination of abrasion and cracking forces. Material exiting the degerminator was collected as “tails” or “throughs” fractions and represented primarily endosperm. These fractions contain mainly starch and were expected to be most desirable to use in swine rations. Both tails and throughs were passed through an aspirator which used upward air flow to remove small particles and flakes of pericarp (containing most of the fiber). Aspirated tails and throughs were passed through a roller mill set with a relatively wide (3 mm) gap so that endosperm particle size was reduced as little as possible, while germ was rolled flat. Germ material was rolled flat, rather than break into smaller particles, because germ absorbed water at the tempering step faster than endosperm, and germ contained high levels of fat. Material exiting the roller mill was passed over a #10 mesh sieve (1.68 mm openings) to remove germ from tails and throughs.

The pericarp portion (hulls) contained the greatest level of fiber (32.6% NDF) and a large portion of the phosphorus (Table 1). The germ fraction contained most of the phosphorus (0.92% P ) and a relatively high percentage of fiber. Thus, the remaining portions (tails and throughs) were low in fiber and phosporus and were expected to be superior products from both a nutritional and environmental perspective.

Table 1. Nutritional composition of fractions of corn obtained through dry milling.

Item

Corn

Germ

Hulls

Tails

Throughs

Fraction, % of corn

-

16

20

44

20

Protein, %

8.0

13.1

8.1

6.6

7.4

NDF, %

9.9

17.2

32.6

3.6

4.5

Phosphorus, %

0.18

0.92

0.27

0.05

0.11

Lysine, %

0.23

0.76

0.34

0.15

0.19

Digestibility of the corn fractions obtained from the dry milling process was tested in eight grower pigs. Samples were obtained from the end of the small intestine of these pigs for digestibility measurements (ileal digestibility) because limited uptake of nutrients takes place in the large intestine.

Ileal digestibility of dry matter was lower in the germ and hull fractions compared to tails, throughs, and regular corn (Table 2). Further, digestibility of phosphorus was extremely poor in the germ fraction, which also had lower overall amino acid digestibility.

Table 2. Ileal digestibility of processed corn products in swine.

Ileal digestability, %

Corn

Germ

Hulls

Tails

Throughs

Dry matter

77.9a

51.1c

62.2d

85.9e

85.0be

Phosphorus

41.6ac

7.9b

57.3c

27.6abd

47.2cd

Lysine

74.7a

70.2a

68.5ab

61.6b

72.0a

Total amino acids

84.7a

76.6b

85.8a

82.0ab

84.3a

abcde Values lacking a common letter within a row are different (P<0.05)

In conclusion, the nutritional value of corn can be improved by removing the hull and germ. This would result in a product (tails and throughs fraction combined) with a 10% greater dry matter digestibility and 36% less fecal dry matter production (data not shown).

—Eric van Heugten


TAIL BITING

Tail biting is one of the most frequent problems in weaner and finisher units. We are trying to pinpoint the causes of tail biting with a view to eliminate the problem. There is constant focus on labour-saving pen types and feeding systems that at the same time increase the economic profit of each pig.

Tail biting may be caused by few or many inappropriate conditions. Sometimes, the causes are found in the housing section where the tail biting occurs, and other times in a previous housing section.

Development of program for analysis of the causes of tail biting
As part of a comprehensive research project, the Danish Applied Pig Research Scheme is co-operating with the Danish Institute of Agricultural Sciences to develop a computer program that can link behavioural observations with statistics in an attempt to find the causes of tail biting in the individual herd.

The computer program - a so-called Bayesian net - must be able to find and weigh causes of tail biting and symptoms of conditions that may lead to tail biting. Information on, for instance, the climate of the housing unit, the pigs’ behaviour and the housing design is entered into the program. The program can also learn and be adjusted according to the results of changes made in the herds.

As part of the development, a prototype of the system was tested in 20 herds. In each herd, data were recorded on, for instance the pigs’ behaviour and the climate in the housing unit. These data were subsequently analysed by the program, and the most plausible causes of tail biting in each herd were found.

Changes were then made in the herds to eliminate the causes, and the herds were monitored for a period of time to see whether the measures had any effect. The results are used to improve the program, and, at the same time, provide valuable knowledge of the causes of tail biting and the possibilities of eliminating them.

Temporary elimination of tail biting
Together with the Danish Institute of Agricultural Sciences, the Danish Applied Pig Research Scheme is also studying whether it is possible to temporarily eliminate tail biting. Ropes are suspended in the pens or straw or a diet with increased carbohydrate content is given for 14 days when tail biting breaks out. A temporary elimination of the problems may give the pig producers time to find the actual causes, for instance by way of using the manual or the program, and eliminate the causes altogether.

The preliminary results indicate that suspending ropes in the pens reduces tail biting when it breaks out. This is shown by the fact that the number of tail injuries was apparently reduced during the first 14 days when rope was given. The reason is probably that the wounds were allowed to heal, and that there were no new tail injuries as the pigs directed their sucking and chewing behaviour towards the rope instead of towards other pigs.

A corresponding effect was seen when giving straw. The straw was given 3-4 times a day during those 14 days. Previous studies have also shown that the allocation of straw could reduce tail biting in herds with those problems.

There has not yet been any effect in the group given the carbohydrate-rich feed.

Manual
The National Committee for Pig Production has made a interdisciplinary manual that pig producers can use as a tool for examining their herd to find the causes of tail biting. The manual consists of a checklist and a detailed description of the conditions known to cause tail biting.

The following checklist should be used if there is tail biting in the herd. Further recommendations and explanations of the points can be found in the manual concerning tail biting at www.lu.dk.

—The National Committee for Pig Production, Annual Report 2004, Denmark


THIRD ANNUAL ANIMAL SCIENCE ALUMNI REUNION PLANNED

The NCSU Animal Science Club and the Animal Science Department are planning their third annual Alumni Reunion for Saturday, April 2, 2005 at the Beef Education Unit on Lake Wheeler Road in Raleigh. Last year’s event, held in conjunction with Animal Science Club Day attracted over 300 people from a wide range of ages and locations.

The Animal Science Club Day event will be held on Friday afternoon, April 1, 2005 beginning at 1:00 pm. Feel free to come and watch current students compete for top showmanship honors and participate in our Ag Olympics events. All we ask is that you let us know if you plan to be there for dinner that evening. Our Alumni Reunion will begin at 9:30 on Saturday morning, April 2, and conclude around 3:00 pm. We have a continental breakfast, farm tours, alumni and family Ag Olympics and a BBQ lunch all planned for your enjoyment. This is a social event with no formal program but rather an opportunity to visit with old friends, faculty and staff from the department.

Current members of the Animal Science Club organize the reunion each year and are the primary sponsors. Additional sponsors of last year’s event were the NCSU Animal Science Department, Carolina Farm Credit, Lowe’s Foods of Winston Salem, the CVM’s Population Health and Pathobiology Department and the CALS Alumni Society.

If you are an Animal Science graduate or a former member of the NCSU Animal Science Club and you have interest in attending the 2005 event, please contact us at ansclubalumni@excite.com. We will be happy to provide you with more details about the reunion. If you do not have e-mail access, please contact Dale Miller at (919)515-7772.

You can find current information about the Animal Science Club at the following web location: www.ncsuanimalscience.com

The Beef Educational Unit is located just off of Lake Wheeler Road, approximately 1 mile South of Tryon Road in Raleigh. The easiest access is from I-40 on the South side of Raleigh. Take Exit 297 and travel south on Lake Wheeler Road for about 1.5 miles and cross Tryon Road. Then follow Lake Wheeler Road about 1 more mile South and turn right on Mid-Pines Road. The Beef Unit drive is on the right and the red-roofed building is clearly visible from Lake Wheeler Road.


THIRD ANNUAL ANIMAL SCIENCE ALUMNI REUNION FORM

Name(s)________________________________________

Mailing Address ________________________________________________________

E-Mail _________________________________________

Number Attending Saturday ___________________

Number Attending Friday _____________________



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Last modified July 1, 2005.